01480 215 000


Layer Pads

Providing sustainable packaging layer pads

When transporting or storing pallets, it’s essential to protect goods from all angles. We have developed a simple, but incredibly effective range of layer pads which spread weight and absorb load pressure, while safeguarding goods from above and below.

Capable of supporting 25 tonnes per square metre, our innovative honeycomb board solution allows for more efficient stacking and storage. Following feedback from our clients, our layer pads are available in a range of standard sizes and formats with a variety of load factors to suit almost all applications.

Our 100% recyclable layer pads are a sustainable solution, and come to life when combined with our cutting and scoring services. The expert team at Envirolite work closely with our clients to advise and consult on even the most complex projects. We regularly design and engineer bespoke solutions that change the way our clients approach packaging, saving them space, time and money.

When no longer needed, our layer pads can be recycled through the standard cardboard recycling scheme which will generate revenue for a business, rather than an additional cost.

Layer Pad close up

Product Information

  • Standard sizes: 1200 x 1000mm
  • Standard thicknesses: 10mm, 20mm, 25mm, 30mm
  • Other sizes: Customer requirements
  • Length up to 3000mm, Width up to 1500mm and Depth of pad up to 50mm (to order)

Get In Touch

To speak with a member of our team about your upcoming project, simply get in touch by calling 01480 215000 or by emailing envirolite@dufaylite.com.


I was introduced to Envirolite after the Packaging Innovations Show. I saw a sample of what they can produce and I was intrigued instantly.

The product is lightweight, sustainable and flexible to protect the automotive parts from all angles. It was great to see the Envirolite team could look at our current solution and design a new solution that not only worked but was still lightweight yet sustainable. The service we get from Envirolite is very efficient, helpful and supportive.

Christine, Taylor Packaging Ltd

I discovered Envirolite a couple of years ago and since then, I have been a loyal customer to their innovative packaging product. Paul and the team are reliable, professional and extremely effective in delivering a high quality and cost-effective product. The product is competitively priced, but the flexible design, lightweight solution and 100% protection is more beneficial to my customers than the price point. I look forward to working on more projects in the future with Paul and the Envirolite team.

Tim, Sales Manager, T&B Containers

I visited the Packaging Innovations Show in Birmingham last year and I met with Paul from Envirolite, who was an expert in packaging. He demonstrated Envirolite’s bespoke solution and I was instantly impressed. After the show, Paul telephoned, which followed with a visit to my office to gain a greater understanding of our needs. Following this meeting, Paul and the Envirolite team came up with numerous design options for us to test to ensure the correct solution was selected. Each solution had different benefits and price points to give me options.

Envirolite is an innovative and leading packaging product. It is also sustainable which helps to reduce landfill tax for our retail customers. The Envirolite team are at the forefront of the packaging industry and whatever the project, they always assist every step of the way.

Manoj, Packaging Technologist, Branston Ltd

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